Sun Energy, Everyday!

29.01.25 03:51 PM By Daniel Kago

Harnessing Solar Power: How Ace Plastics is Cutting Costs and Embracing Sustainability

In an era where businesses are seeking cost-effective and sustainable energy solutions, Ace Plastics has taken a significant step towards energy independence. By partnering with Plasma Solar Limited, the company has integrated a cutting-edge solar power system, harnessing Kenya’s abundant sunshine to power its operations. This move not only reduces electricity costs but also aligns with Ace Plastics’ commitment to environmental sustainability and green manufacturing.

Project Overview

To optimize energy efficiency, Ace Plastics installed a 210kWp solar PV system designed to supplement its energy consumption during peak hours. The system features high-performance Dahai Solar 580W panels, complemented by 3*50kW grid-tied inverters, each configured with 4 strings of 20 panels to ensure optimal energy conversion. This initiative enables the company to reduce dependency on the national grid, leading to substantial cost savings and enhanced energy reliability.

Smart Energy Monitoring for Maximum Efficiency

One of the standout aspects of this industrial solar installation is the use of IoT EMS smart meters, providing real-time data on:

  • Solar Energy Production: Monitoring how much energy the solar panels generate.

  • Grid Import and Facility Energy Consumption: Analyzing overall energy usage and how much power is drawn from the grid.

  • Power Quality & Performance: Detecting phase imbalances, power factor issues, and abnormal energy consumption patterns.

  • Remote Access & Mobile Integration: Allowing management to track energy performance from anywhere via a dedicated mobile application.

Financial and Environmental Benefits

The solar energy system is expected to deliver impressive results for Ace Plastics:

  • Significant Cost Reduction: The system offsets a major portion of electricity bills, lowering operational costs.

  • Annual Energy Savings: Estimated savings of thousands of kilowatt-hours annually, reducing reliance on fossil-fuel-based electricity.

  • Carbon Footprint Reduction: By generating clean solar power, the company will significantly cut its CO₂ emissions, supporting Kenya’s shift towards renewable energy adoption.

Smooth Execution and Future Expansion

The project was meticulously planned and executed by Plasma Solar Limited, ensuring timely delivery and efficient installation. Following the success of this initial solar integration, Ace Plastics is now exploring options to expand its solar energy capacity, including potential solar battery storage solutions to maximize energy utilization during non-sunlight hours.

Why Industrial Businesses Should Invest in Solar

Ace Plastics’ transition to solar power demonstrates how manufacturing companies can leverage renewable energy to cut costs and enhance sustainability. With electricity prices on the rise, solar solutions offer a long-term, cost-effective way to ensure energy security and business resilience.

At Plasma Solar Limited, we specialize in designing and implementing custom solar power systems for businesses across East Africa. Whether you operate in manufacturing, retail, or other industrial sectors, we provide tailored solutions to help you achieve energy efficiency and sustainability goals.

Interested in making the switch to solar? Contact Plasma Solar today to explore how we can help power your business with clean, affordable energy!

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